HEXA

FRONT AXLE (4X4)

If excessive wear is noticed on all parts, it is

recommended that the complete differential

assembly to be replaced. If any gears are to be

replaced, they must be replaced as sets.

13.Remove end yoke using tool as shown.



Holder yoke.

(Part.no.2894 5890 35 17)

yoke shows wear in the area of seal contact,

it should be replaced.

15.Remove pinion by tapping with mallet.

16.Hold the pinion with stand to avoid falling.

CAUTION

Gear teeth have sharp edges. Handle gears

carefully to avoid injury.

17.Collect shims and keep them together.

Replace shims if found damaged.

NOTE

Discard collapsible spacer. New one is required to

be used during assembly

18.Pullout pinion oil seal with puller slide hammer.

( Part No.2894 5890 35 16)

NOTE

Discard the oil seal once removed and use new at

the time of assembly.

19.Remove bearing cone and outer thrust

washer. Turn nose of carrier down. Remove

outer pinion bearing cup using tools given

below.

A. Remover outer pinion bearing cup along with

baffle

(Part No. 270458903310)

B. Handle

(Part No.289458903501)

20.Turn nose of carrier up and remove inner

pinion bearing cup using tools given below.



Remover for inner pinion bearing cup.

(Part

No. 2704 5890 33 15 )



Handle

(Part No. 2894 5890 35 01)

NOTE

Pinion depth shim is located between inner pinion

bearing cone and pinion gear