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BODY
24. PROCEDURE FOR FIXING OF WIND
SCREEN GLASS, SIDE FIXED GLASSES &
TAIL GATE GLASS
(Fig. 29)
Before fixing the wind screen glass following
preparation needs to be done on glass and body
shell flange area.
Preparation
Preparation
on Glass
on Body shell
Clean the glass with Clean the Body shell
Cleaner Terostat 8550 flange area
Allow it to dry
confirming to glass
completely. Assemble with Cleaner Terostat
the rubber mould to 8550. Allow it to dry
the glass.
completely.
Apply a thin & even coat Applya thinandeven
(Approx. 0.5 mm thick coat (Approx. 0.5 mm
wet layer) of primer
thick wet layer) of
Terostat-8511 on
primer Terostat 8521
glass. Allow it to dry on painted surface.
for minimum 2
Allow it to dry for
minutes.
minimum 2 minutes.
Fill up the mould
groove with sealant
Terostat 8590 with the
applicator gun. (This
sealant at later stage
spreads on glass and
mating shell flange
area, when glass is
fixed.)
Alter the above preparation mount the glass on
the body flange from outside. This operation
should be done within 20 minutes of the
application of sealant on the glass.
After mounting the glass, the same has to be
pulled towards inside of body with the help of
vacuum cups.
Slightly tap the glass all around with hand for
proper seating of glass mould.
Wipe off the excessive spill off of sealant with
clean dry rags. Do not use iso-propanol.
Keep the vacuum cups pulled for 10-12 minutes
as mentioned above.
Do not drive the vehicle for 2 hours.
Repeat the above procedure for rear side fixed
glasses & Tail gate glass. For tail gate glass,
after fixing use 'C' clamp both at LHS/RHS side
for holing the glass with flange.
Use recommended cleaner, primer & sealant.
Fig. 29.
1.
GLASSWINDSHIELD
2.
WINDSHIELDMOULD
3.
GLASSTAILGATE
4.
TAILGATEMOULD
5.
SIDEWINDOWGLASS
6.
FIXED QUARTER GLASS
1
2
3
4
5
6