SAFARI

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4 DLT ENGINE
5. Low Engine Oil Pressure LowPressurewarning Replace bulb/indicator switch
bulb/indicator switchdefective
Low oil level in sump Top-up
Oil pump siezed :-
a) Siezed Replace
b) oil pump relief valve stuck Repair/Replace the valve and
in openposition affected engine parts
Mainbearing /con rodbearings Replace affected parts
& journals excessively worn out
Bearing shells peeled off Replace the bearing shell and
affected parts, if any
Wrong grade of oil Fill in correct grade of oil
Diesel dilution Rectify
6. Engine overheating Defective temperature gauge Replace the temperature gauge
Less coolant in the system Topup
Defective water pump Replace the water pump
Cooling fan not working Check belt tension
Engine overloaded due to :-
a) Brake binding Adjust brake shoes
b) Clutch slippage Replace affected parts
Defective FIP/Nozzle Repair/Replace the nozzles
Wrong FIP timing Correct the FIP timing
Dribbling Injection Nozzles Repair/Replace the nozzles.
7. Abnormal Noise from engine Noise frombearings of bearing Repair/Replace the bearing block
block
Noise fromAlternator bearing Repair/Replace the power steering
pump pump
Noise due to improper tappet Adjust the tappet clearance
setting
Timing belt/Power steering belt Adjust the belt tension/Replace the
loose belt
Water pumpbearing failure Replace the bearings/w.pump
Con Rod bushworn out Replace Con Rod bushes
Big end/Mainbearings & Replace bearings & affected
journals of crankshaft worn out
Piston Ringbroken Replace piston rings & affected parts
Crankshaft broken Replace the affected parts
Silencer choked Clean the silencer
Air Cleaner Element choked Replace the air cleaner element
Fuel Filters choked Replace the fuel filters
Malfunctioningof Solenoid Replace the solenoid switch
switch on FIP
Malfunctioningof FIP Recalibrate/Repair the FIP
Defective Injectors Repair/Replace Injectors
. COMPLAINT CAUSE REMEDY