SAFARI

GEAR BOX G-76

Fig. 73

ii. SUBASSEMBLY OF MAIN SHAFT

Hold the main shaft vertically keeping the coupling

flange end upwards.

Slide reverse gear sub-assembly on main shaft along

with needle roller cage and engaging gear keeping

engaging gear upwards.

Fit snap ring Select snap ring such that it is snug fit in

the groove. Snap rings are available in thicknesses

ranging from 1.7 to 2 mm in the step of 0.05 mm.

Slide the 5th gear sub-assembly along with the needle

roller cage and synchro cone such that the synchro

cone is towards engaging gear. Ref Fig. 73

Fig. 72

Note :

While assembling 3rd / 4th gear, the shifter

sleeve without groove to be fitted with broader side

towards 3rd gear.

The dual synchro cones are put in place with proper

fitting into the locking holes at the gears.

In Reverse /5th gear assembly, fit double groove side

of shifter sleeve towards reverse gear. Ref Fig. 72