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3 CYL DIESEL ENGINE
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D. Tank Unit :
Removal :
CAUTION
Unless replacement is necessary, Tank
unit, Fuel level sensor should not be
removed from the tank since the rubber
parts i.e. gasket, seals etc. may harden
when exposed to air and light.
Never apply an excessive force to the tank
unit nipple or lead wire. This may result in
bent or poor contact.
1. Fold the 2nd row RH seat and somersault it to
access the in tank pump cut out.
2. Lift the carpet with foam at the cutout.
3. Loosen and remove the screw of the cutout
cover and remove it.
4. Disconnect the connector and then
disconnect the fuel lines.i.e. Return line (From
pressure regulator to tank unit (1)), Delivery
line (From tank unit to pressure regulator (2)),
Return line (From tank unit to engine (3)).
5. Loosen and remove the 6 mounting nuts.
6. Lift the in-tank pump carefully out
NOTE
The fuel module shall consist of level
sensor, sealing ring and locking ring.
The material of the FSU seal shall be
HNBR as per SS:5565
Pump should have a flexibility in orientation
atleast for two positions.
Electrical cables and hoses connecting
pumps and flange should not be protrude
outside the diameter.
The float orientation to be decided by party
for better performance.
Be free from flash, Flaw, Rust and Concave
on joining and sealing surface.
Be free from foreign body in fuel passage.