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53

486 PL ENGINE

P

Fig.121

'O' ring

'O' ring

'O' ring

ASSEMBLY :

SUB ASSEMBLIES

SUBASSEMBLY OF INTAKE MANIFOLD

Fit idle speed actuator with gasket.

Fit EGR valve assembly with gasket.

Fit throttle assembly with gasket. Fig. 118

Fit flexible rubber pipe from PCV Valve to inlet

manifold. Fig. 119

Ensure the proper fitment of all nipples in intake

manifold.

If any nipple found loose, use dolly for pressing

bent nipples and anabond to seal.

Fit small flexible pipe, on EGR Valve to inlet

manifold.

Ensure that top and bottom rubber 'O' rings are

fitted on the injectors, then press injectors in fuel

rail and clip them.

Ensure the proper fitment of clip. Fig. 120 & 121

Fig. 120

Fig. 119

Fig. 118

EGR VALVE IS

ON REAR SIDE

IDEL SPEED

ACTUATOR

PCV

VALVE