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ENGINE

22

SR.

NO.

COMPLAINT

CAUSE

REMEDY

4

Low com-

pression

pressure

Leakage of compression from engine

valves

Cylinder head gasket blown between

two cylinders

Leakage of compression past piston

ring butt clearance (blow by)

Leakage of compression due to ex-

cessive cylinder bore/ring wear

(excessive blow by).

Repair valve seats/Replace valve

seat inserts

Replace gasket

Replace piston rings

Overhaul the engine

5

High Engine

Oil Consump-

tion

Oil leakage from:

a) Camshaft front oil seal

b) Camshaft rear oil seal

c) Sump gasket

d) Oil cooler

e) Oil filter

f) Crankshaft head front oil seal

g) Cylinder head cover gasket

h) Cylinder head cover war page

i) Oil seal on valve guide

j) Valve guide worn out

Excessive oil filling

Excessive piston ring butt/ Lateral

clearance

Excessive cylinder bore wear (Ex-

cessive blow-by)

a) Replace the oil seal

b) Replace the oil seal

c) Tighten sump screws/Replace

gasket.

d) Tighten the fastener / Replace oil

cooler.

e) Tighten the filter / Replace oil filter

f) Replace the oil seal.

g) Replace the gasket

h) Replace cylinder head cover

i) Replace the oil seal*

j) Replace the valve guide

Fill the oil to correct level

Replace piston rings

Repair/replace the engine

6

Low Engine

Oil Pressure

Defective instrument cluster

Low oil level in sump

Oil pump seized:

a) Seized

b) Oil pump relief valve stuck in

open position

Main bearing /connecting rod bear-

ings & journals excessively worn out

Bearing shells peeled off

Oil strainer inside oil sump broken

Wrong grade of oil

Diesel dilution

Check DTC and rectify

Top-up

a) Replace

b) Repair/Replace the valve and

affected engine parts

Replace affected parts

Replace the bearing shell and af-

fected parts, if any

Fill in correct grade of oil

Rectify