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ENGINE

21

2.1.1.4 GENERAL SYMPTOMS DIAGNOSIS

NOTE

It is always advisable to first use the diagnostic tool and rectify the electrical faults, before commencing with me-

chanical repairs/ troubleshooting. Refer EMS section in this group for procedure.

SR.

NO.

COMPLAINT

CAUSE

REMEDY

1.

Engine does

not crank

Electrical connection loose/came out

Battery discharge

Starter Motor not working

Ignition switch defective

Correct them at proper place

Recharge/replace the battery

Repair/Replace the starter motor

Replace the main line switch

2.

Engine

Cranks but

does not start

No Diesel

Fuse for engine stop blown

Fuel filters choked

Air filter choked

Engine seized

Exhaust system choked

Hydrostatic lock due to blown cylin-

der head gasket

Valve train failure due to timing belt

failure/breakage

Glow plugs defective

Fill in Diesel

Replace the fuse.

Replace the fuel filters.

Replace the Air cleaner filter

Repair/Replace engine

Clean the exhaust system

Repair/Replace the engine

Repair/Replace the engine

Check / Replace

Clutch Switch faulty

Hold the Ignition key at crank posi-

tion for 10seconds. This will help

to crank the engine if starter motor

is in fail-safe condition operation.

Further Investigation on Clutch

Switch and Electrical Connection

to be done

Clutch switch electrical connection

faulty

Check the clutch switch electrical

connection & rectify the same in

case of unsuccessful / delayed

engine start.

Clutch Switch Faulty

Check the fault codes in case of

unsuccessful / delayed engine

start and rectify the fault

3

Engine Sei-

zure

Low coolant level

Cooling fan not working

Thermostat failure

Radiator hose leakage

Radiator leakage

Water pump defective/pump bearing

damaged.

Replace affected parts

Check belt tension

Replace affected parts

Replace affected parts

Replace affected parts

Replace affected parts.