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ENGINE
TABLE OF CONTENTS
2.1.1 GENERAL INFORMATION ........................................................................................1
2.1.1.1
SPECIFICATION .............................................................................................................. 1
2.1.1.2 TIGHTENING TORQUES.................................................................................................. 2
2.1.1.3
SPECIAL TOOLS............................................................................................................ 20
2.1.1.4
GENERAL SYMPTOMS DIAGNOSIS ............................................................................. 21
2.1.2 MAINTENANCE, INSPECTION AND TESTS.......................................................24
2.1.2.1
PRELIMINARY
INSPECTION......................................................................................... 24
2.1.2.2
REGULAR MAINTENANCE ........................................................................................... 26
A. ENGINE OIL REPLACEMENT. ........................................................................................ 26
B. OIL FILTER REPLACEMENT .......................................................................................... 27
C. AIR FILTER CLEANING................................................................................................... 27
D. FUEL FILTER REPLACEMENT ....................................................................................... 28
E. DRAININGWATER FROM PREFILTER CUM SEDIMENTOR. ........................................ 29
F. PREFILTER CUM SEDIMENTOR REPLACEMENT......................................................... 29
G. PREFILTER CARTIRDGE REPLACEMENT.................................................................... 30
H. COOLANT REPLACEMENT ............................................................................................ 34
2.1.2.3 ON VEHICLE PROCEDURES........................................................................................... 35
A. ENGINE REMOVAL......................................................................................................... 35
B. AIR FILTER ASSEMBLY REMOVAL................................................................................ 37
C. POWER STEERING PUMP BELT
(STRETCH BELT) ...................................................... 38
D. ALTERNATOR AND AC BELT ......................................................................................... 38
E.
INJECTOR REMOVAL..................................................................................................... 39
F. TIMING BELT REMOVAL................................................................................................. 41
F. TIMING BELT FITMENT................................................................................................... 43