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CLUTCH
TABLE OF CONTENTS
3.1.1
GENERAL INFORMATION........................................................................................... 1
3.1.1.1 SPECIFICATIONS ......................................................................................................................... 1
A.
CLUTCH DISC ASSEMBLY........................................................................................................... 1
B.
CLUTCH COVER ASSEMBLY / PRESSURE PLATE ................................................................... 2
C.
SINGLE MASS FLYWHEEL........................................................................................................... 3
3.1.1.2 CLUTCH SYSTEM LAYOUT ......................................................................................................... 4
A.
CLUTCH MASTER CYLINDER...................................................................................................... 5
B.
CLUTCH SLAVE CYLINDER ......................................................................................................... 5
C.
PEAK TORQUE LIMITER .............................................................................................................. 5
D.
HYDRAULIC ADAPTER................................................................................................................. 6
E.
SINGLE MASS FLYWHEEL........................................................................................................... 6
F.
SELF ADJUSTING CLUTCH.......................................................................................................... 6
3.1.1.3 TIGHTENING TORQUES .............................................................................................................. 7
3.1.1.4 SPECIAL TOOLS........................................................................................................................... 9
3.1.1.5 GENERAL SYMPTOMS DIAGNOSIS ......................................................................................... 10
3.1.2
MAINTENANCE, INSPECTION AND TESTS ............................................................. 12
3.1.2.1 PRELIMINARY INSPECTION...................................................................................................... 12
3.1.2.2. REGULAR MAINTENANCE ........................................................................................................ 13
A.
CLUTCH SWITCH ADJUSTMENT .............................................................................................. 13
B.
CLUTCH BLEEDING PROCEDURE............................................................................................ 13
C.
CLUTCH FLUID DRAINING PROCEDURE................................................................................. 14
3.1.2.3 REPAIRS...................................................................................................................................... 16
3.1.2.3.1 CLUTCH PEDAL ASSEMBLY .................................................................................................. 16
3.1.2.3.2 SELF ADJUSTING CLUTCH ASSEMBLY ............................................................................... 21
3.1.2.3.3 CLUTCH HYDRAULIC SYSTEM COMPONENTS................................................................... 25
3.1.2.3.4 SINGLE MASS FLYWHEEL (ON VEHICLE)............................................................................ 30