ENGINE
60
C. VALVE GUIDES:
1. In case of valve stem sticking in valve guide bore
or Excessive clearance between them, remove
valve guide From cylinder head using drift
(Part
No.2868 5890 06 05).
2. Check the condition of valve guide oil seals.
3. Check valve guide bore diameter in cylinder
head and if necessary, ream valve guide bore in
cylinder head to next over size.
4. Install matching size valve guide in cylinder head
using drift
(Part No. 2868 5890 06 05)
and spac-
er
(Part No. 2653 5890 06 01).
5. Fit Valve guide oil seals
D. VALVE SEAT:
1. Check valve seat height with respect to cylinder
head mating surface. Replace valve seat inserts
if they are worn out beyond specified limit.
2. Cut exhaust and inlet valve seats with a general
45 deg. cutter.
NOTE
Valve seat must be absolutely faultless and without
any chatter marks
3. If necessary lap the valve seats to a smooth and
even finish by using suitable hand pump grinder
or a lapping paste and valve itself.
4. Smear valve seat with carbon blue. Install valve
in guide and turn it slowly under axial pressure.
5. Contact line on valve seat must be around entire
circumference at equal width.
6. Distance between narrow diameters of valve
face to contact line should be minimum 0.5 mm.




