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ENGINE 273 MPFI

171

ENGINE

PROCEDURE FOR COOLANT DRAIN FOR

TATA NANO (BASE VERSION)

Requirements:

Regulated air supply at 1 bar (gauge)

pressure.

Please follow the below described procedure step-by-

step;

1. Position the vehicle on a horizontal level ground /

surface / car lift.

2. Allow the engine to cool down close to ambient

temperature.

3. Open the radiator pressure cap (Fig. A) & loosen

the radiator drain plug (Fig. B) to drain the coolant

in the suitable vessel/tray.

4. Disconnect the recovery bottle vent hose at the

radiator filler neck side (Fig. D) and drain the coolant

from recovery bottle in the suitable vessel/tray.

5. Re-connect the recovery bottle vent hose.

6. Apply 1 bar (gauge) pressure compressed air at

the radiator filler neck to drainmore coolant through

radiator drain plug.

7. Finally close the radiator drain plug completely.

PROCEDURE FOR COOLANT REFILLING & DE-

AERATION FOR TATANANO (BASE VERSION):

Please follow the below described procedure step-by-

step.

1. Ensure all the hose joints are properly clamped

and the radiator drain plug is completely closed,

but HVAC de-aeration port is open

2. Take specified quantity of fresh premixed coolant

(in the ratio 50:50 Antifreeze coolant and De-

mineralized water)

3. Open the radiator pressure cap.

4. In the engine OFF condition, fill the coolant slowly

through the radiator filler neck and continue the

coolant filling up to the radiator filler neck.

5. Fill the coolant in the recovery bottle up to the FIRST

FILL/ REFILL level and fit back the recovery bottle

cap.

6. Start the engine, and do ~3 times tip in of the

accelerator pedal to allow forced circulation of the

coolant. Replenish the coolant level in the radiator

filler neck. Repeat the above procedure few times,

until there is no further coolant level drop in the

radiator filler neck. (Caution: During tip – in do not

hold the engine at higher rpm, as hot coolant may

spill out of the open radiator filler neck.)

7. Now fix the radiator pressure cap and close it only

till first step (Note: Radiator filler neck has two steps

of locking for pressure cap)

Fig. A

Fig. B

Fig. D