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FUEL SYSTEM

29

5. TROUBLE SHOOTING:

PROBLEM REPORTED

POSSIBLE CAUSE

CORRECTION

Engine missing on CNG and

runs well on petrol.

Inadequate CNG supply.

Check filter, pipe line, if required overhaul

high pressure regulator.

Ignition System faulty.

Check spark plug, Leads, Ignition coil

Air filter chock.

Clean air filter.

Wiring harness

Check injector wiring harness

connections for proper latching, terminal

loosening. Rectify

CNG Injector faulty, choked

Replace injector

Vacuum Leakage.

Check vacuum pipe for leakage.

Poor pick up. (CNG Mode)

Air filter chocked.

Clean air filter.

Solenoid chattering.

Clean solenoid plunger and spring

Ignition system faulty

Check ignition system. Rectify.

Vacuum Leakage.

Check vacuum pipe for leakage

CNG Injector faulty

Replace injector

Pressure Regulator faulty

Check gas delivery, replace if needed

No/Less/over filling in CNG

tank

Manual knob closed.

Open the valve.

CNG not releasing from

Regulator.

Manual knob closed.

Open the valve.

Solenoid valve not working.

Check the operation.

HP pipe line blocked.

Clear the blockage by compressed air.

Pressure regulator faulty

Check / replace Pressure regulator

CNG leakage

Joints, Gas Line,

Components.

Check and tighten the joints

CNG smell in the cabin

Leakage at filler valve joint

Check and tighten the joint.

Gas vent pipe blocked.

Check and clean vent.

Pressure regulator freezing

Inadequate coolant

circulation

Check the coolant hoses for damage or

leakage

Blockage in coolant circuit

Check & rectify.

CNG leakage from filter

Check & rectify.

Pressure regulator chattering

Solenoid plunger Housing

damaged

Replace Housing.

Fuel Selector Switch not

working. No fuel mode

Solenoid plunger sticky

Replace with housing.