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ENGINE 273 MPFI

109

ENGINE

VALVE GUIDES:

In case of valve stem sticking in valve guide before

or excessive clearance between them, remove

valve guide alongwith valve guide seal fromcylinder

head using drift (Part No.2868 5890 06 05).

Size Valve type Valve guide bore Valve guide OD Valve guide ID Valve guide

in cyl. Head in mm in mm

in mm

Length in mm

Normal Inlet

11 H7

11.055 mm

5.5 ±0.05

33

Exhaust

11 H7

to 11.065 mm

Normal 1 Inlet

11.1 H7

11.155 mm

5.5 ±0.05

33

Exhaust

11.1 H7

to 11.165 mm

Using micrometer & bore gauge, take diameter

readings on valve stems & guides to determine

the stem clearance in the guide.

CAUTION

Be sure to take a reading at more than one place

along the length of each stem & guide.

VALVE STEM TO VALVE GUIDE CLEARANCE (INTAKE)

STANDARDVALUE

WEAR LIMIT

0.025 to 0.051 mm

0.07 mm

VALVE STEM TO VALVE GUIDE CLEARANCE (EXHAUST)

STANDARDVALUE

WEAR LIMIT

0.057 to 0.083 mm

0.09 mm

Check valve guide bore diameter in cylinder head

and if necessary, ream valve guide bore in cylinder

head to next over size.

VALVE GUIDE BORE DIAMETER IN CYLINDER HEAD

STANDARDVALUE OVERSIZEAVAILABLE

11 mm H7

11.1 mm H7

Install matching size valve guide in cylinder head

using drift (Part No.2868 5890 06 05) and spacer

(Part No.2834 5890 06 02)

Ream valve guide inside diameter. It should be

within specified limit .

Fit valve guide oil seals using drift (Part No.2868

5890 06 05) and spacer (Part No. 2834 5890 06

04).

VALVEGUIDE INSIDE DIAMETER

6 mm H7

2868 5890 06 05