NANO

STEERING SYSTEM

587

STEERING

Assembly

1. Assemble the Rack bush (02) and Apply sterak

grease on the bush inner diameter

2. Assemble the IBJs on one side. During

assembly, apply loctite 542 (or any thread

sealant) and tighten the IBJs to the required torque.

3. Smear the Shell sterak grease on rack on outer

diameter and on the tooth root and surfaces.

4. Insert the Rack with IBJ into the Housing set via

Housing

5. Assemble the Inner ball joint to the outer end of

Rack and secure it against Rack to specified

torque. Follow the same procedure to tighten IBJ

as mentioned in step 2.

6. Pull the Rack together with IBJ against inner face

of housing. Apply 20g of Sterak grease into case

steering gear. Insert Pinion bearing sub assembly

with the Rack held as mentioned above.

7. Apply few drops of Loctite 542 on Pinion cover

thread and assemble the Pinion cover (14) to speci-

fied torque (8 - 10 kg-m.).

8. Apply Molykote grease on Oil seal (12) and Press

it into the groove of Pinion Cover (11)

Gentle Hammering

Housing

Rack Bush