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TRANSAXLE (NANO AMT)

93

C. ASSEMBLY:

1. Place the synchro cone on the First gear as

shown in fig, with the projection on cone

facing upwards and measure the gap

between synchro cone and first gear using a

feeler gauge. This gap should be within 1.15

~1.40 mm.

2. Remove the synchro cone from the first gear;

place the first gear on the lay shaft and fit the

circlip in the slot.

NOTE:

Check the gap between the circlip and

the first gear, it should be within 0.2 ~ 0.4 mm.

3. Now place the synchro cone on the first gear

with the projection on cone facing upwards.

4. Assemble the spring, carrier and ball, along

with the engaging gear into the Shifter Sleeve

(1

st

and 2

ND

gear).

5. Place the Shifter sleeve along the engaging

gear assembly on the shaft, on the synchro

cone. Groove is towards First gear side.

6. Place the synchro cone on the second gear and

measure the gap between the second gear

and the synchro cone using a feeler gauge.

This gap should be within 1.15 ~1.40 mm.