ELECTRICAL
635
ELECTRICAL
8. TECHNICAL DATA
Voltage
: 12 Volts
System
: Pre-EngagedDrive
Direction of Rotation : Anti-clock Wise (Viewed
from pinion end)
Weight
: 2.45 kg (approx.)
9. PRECAUTIONS
The following points are to be adhered, when
starting the Starter Motor :
1) Ensure that all Electrical Positive & Negative
Connections to Starter motor are in good Condition.
2) Press the Start button firmly and release as soon
as the engine fires.
3) If the engine does not fire at once allow it to rest,
before operating the Starter switch again.
4) If the engine does not start, ascertain the cause
and do not run down the battery by keeping the
Starter button ON.
5) Do not operate the Starter when the engine is
running. Otherwise serious damage could occur
both to the Starter pinion and the flywheel ring gear
teeth.
10. ROUTINE CHECKS
1) Ensure that the starter motor mounting bolts to
the engine are securely fastened for proper earthing.
2) Cheek electrical connections are clean and tight.
3) Cables should be examined for fractures
particularly where the strands enter the terminal
lugs.
4) Inspect fixing bracket for any cracks.
DO’s
1) Ensure that all electrical connections in the circuit
including the battery are clean and secure.
2) Observe correct polarity. i.e. connect negative to
negative and positive to positive.
3) For earth return system, check the cable
connection from Starter to earth and battery
negative terminal to earth point.
4) Ensure minimum cable length for starter circuit &
battery.
5) The total resistance of the starter circuit including
that of return path and junctions should not exceed
0.002 ohm 20°C.
6) Themain feed cable should be supported to prevent
the cable weight and vibrations from coming on to
the electrical terminals.
7) While washing the vehicle with high pressure gun
starter motor should be suitably protected.
8) Maintain battery in good condition by checking
charge level and electrolyte specific gravity
9) Ensure there is enough fuel in the tank to avoid air
lock.
DONT’S
1) Do not operate the starter motor when the engine
is running as this could result in damaging the
starter motor pinion and flywheel ring gear
2) Do not crank continuously. If the engine does not
fire immediately, allow sometime to cool the starter
motor before cranking again.
3) If still the engine does not start, ascertain the cause
and do not drain the battery by cranking the starter
motor
4) Do not inch (move) the vehicle using starter motor.
5) Do not subject the starter motor to continuous oil/
water drip.
6) Do not accelerate immediately after a start.
(Allow the engine idle rpm to stabilize).




