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Rear Axle
3
INDEX
SR. No.
DESCRIPTION
PAGE NO.
1
SECTION - 1
4
1.1
AXLE SPECIFICATION AND SERVICE DATA
5
1.2
AXLE LUBRICATION
6
1.3
AXLE IDENTIFICATION
6
1.4
EXPLODED VIEW
7
1.5
PARTS DESCRIPTIONS
8
2
DISASSEMBLY OF AXLE.
9
2.1
AXLE SHAFT DISASSEMBLY / OIL SEAL REMOVAL
10
2.2
REMOVAL OF CARRIER SECTION FROM BANJO
10
3.1
CARRIER SECTION DISASSEMBLY
10
3.2
RING GEAR REMOVAL
11
3.3
CASE DISASSEMBLY STD
12
3.4
DRIVE PINION REMOVAL
13
3.5
RING GEAR PINION ASSEMBLY THEORY
14
3.6
ESTABLISHING PINION & GEAR DEPTH USING SERVICE TOOLS
16
3.7
CASE REASSEMBLY (STANDARD DIFFCASE ASSEMBLY)
18
3.8
ASSEMBLY OF DIFFERENTIAL IN CARRIER
19
3.9
INTERPRETATION OF CONTACT PATTERN
22
4.0
DIS-ASSEMBLY & REASSEMBLY OF LIMITED SLIP DIFFERENTIAL
23
4.1
DIS-ASSEMBLY OF TRAC-LOK DIFFERENTIAL
23
4.2
INSPECTION OF ALL THE PARTS FOR WEAR, SCORE, ETC
25
4.3
RE ASSEMBLY
25
5
AXLE SHAFT DIS-ASSEMBLY & RE-ASSEMBLY
27
5.1
DIS-ASSEMBLY OF AXLE SHAFT ASSEMBLY
27
5.2
ASSEMBLY OF AXLE SHAFT ASSEMBLY
28
6
RE-ASSEMBLY OF AXLE
29
6.1
INSTALL CARRIER SECTION ON BANJO BEAM
29
6.2
INSTALL AXLE SHAFT ASSEMBLY ON BANJO BEAM
29
7
TROUBLE SHOOTING
31