HEXA

FRONT AXLE (4X4) 39 ASSEMBLY 1. Ensure cleanliness of disconnect housing cover, shift fork, shaft shift fork and spring. NOTE Discard the old spring and use new at the time of assembly. 2. Insert the spring and shift fork through the disconnect cover window while aligning the spring into bore in the cover and sitting in the slit of shift fork. NOTE Orientation of the shift fork is important and it should be maintained properly. 3. Insert the shaft shift fork in the opposite way of removal, ensuring that it passes through shift fork as well as the spring. Press the shaft shift fork in the bore by hand. 4. Install the electrical motor on cover assembly and tighten the screw with specified torque. NOTE Ensure that the “O” ring on the electrical motor is not cracked or damaged. If so replace the “O” ring. V. INTERMIDIATE SHAFT AND AXLE SHAFT DISMANTLING 1. Clean the oil from the disconnect housing with the help of cotton waste. 2. Remove the oil seal with the help of oil seal puller (Part No. 289458903516) from the disconnect housing. NOTE After removal from disconnect housing, discard the oil seal and use new at the time of assembly.