HEXA

FRONT AXLE (4X4) 30 27.Install spreader (Part No.287058903303) and dial indicator. Spread the carrier. Do not spread it over 0.58 mm. 28.Remove dial indicator. Install differential case assembly into carrier with the help of mallet. Ensure differential case shim (spacer bearing preload is behind the bearing cap) WARNING Carelessness while installing differential case assembly may result in injury. 29.Install bearing caps. Ensure correct fitment of caps by matching letters on caps and carrier on either side. Use torque bearing cap screws to specification. Check ring gear and pinion backlash at three equally spaced points with dial indicator. Backlash tolerance is 0.13 to 0.20 mm. and should not vary more than 0.08 mm. between the three points checked. 30.High backlash is corrected by moving ring gear closer to pinion. 31.Low backlash is corrected by moving ring gear away from pinion. 32.These corrections are made by switching shims from one side of differential case to other. 33.If backlash is within the limit 0.12 – 0.20mm, check ring gear and pinion tooth contact pattern.