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NEXON EV

X114H

DTC Troubleshooting Data

Version: 3.0

Date: 27-May-2020

`

70

Author: K Tejaswini Manasa/ Navya Krishnan/Gaurav Jha

Copyright © TATA MOTORS Ltd.

This document must not be used in anyway, such as copying and redistributing to third parties, without the consent of author.

P220616:- Low boost voltage

Overview:

ISO Code (If applicable)

P220616

Customer Symptom

NA

Fault Effect (On Vehicle)

OBC will stop charging HV battery

Lamp Status (If Any)

NA

DTC Detection Condition

OBC internal boost voltage is < 200V

Normal Operating Condition

OBC internal boost voltage higher than 200V

Probable Trouble Area

1. Boost circuit in OBC is failed.

2. Voltage sensor inside OBC is failed.

3. A/D circuit in OBC is failed.

Healing Condition

Disconnect the gun and connect back after VCU sleep

Write up for

the system:-

The on-board charger (OBC) takes AC input and converts it to direct current to charge a HV battery. The LV supply of OBC

is from 12V battery. It requires AC HV supply voltage of 230V, 50Hz to charge the HV battery.

Pre-Check Points:

a) Check AC input and DC output connections for damage (connectors, terminals bending & oxidation of pins)

b) Check LV Battery voltage to be in range (7.5V - 14V)

TroubleShooting:-

Flow Diagram or table format for diagnosing the fault code

Step no

.

Description

Check Point

if YES

if NO

1

Connect the Charging Gun & switch

ON the AC supply. check for the fault

code.

Fault code P220616, is

present?

Replace the OBC.

Repair complete

On-Board charger

230V AC supply

HV Battery

LV signal connector