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NEXON EV

X114H

DTC Troubleshooting Data

Version: 3.0

Date: 27-May-2020

`

76

Author: K Tejaswini Manasa/ Navya Krishnan/Gaurav Jha

Copyright © TATA MOTORS Ltd.

This document must not be used in anyway, such as copying and redistributing to third parties, without the consent of author.

P224119:- Input AC current overload

Overview:

ISO Code (If applicable)

P224119

Customer Symptom

NA

Fault Effect (On Vehicle)

OBC will stop charging HV battery

Lamp Status (If Any)

NA

DTC Detection Condition

AC current overload

Normal Operating Condition

Input AC Current < 16A.

Probable Trouble Area

1. Input current overload

2. Sensor error in OBC.

Healing Condition

Disconnect the gun and connect back after VCU sleep

Write up for

the system:-

The on-board charger (OBC) takes AC input and converts it to direct current to charge a HV battery. The LV supply of OBC

is from 12V battery. It requires AC HV supply voltage of 230V, 50Hz to charge the HV battery.

.

Pre-Check Points:

a) Check for design intended charging Gun

b) Check AC Input Connection (Live, Neutral & PE) for damage (connectors, terminals bending & oxidation of

pins)

TroubleShooting: -

Flow Diagram or table format for diagnosing the fault code

Step no

.

Description

Check Point

if YES

if NO

1

Connect the Charging Gun & switch

ON the AC supply. check for the fault

code.

Fault code P224119, is

present?

Go to step 2

Repair complete

2

Change the charging gun and charge the

vehicle .

Fault code P224119, is

present

Go to Step 3

Go to Step 1

3

Remove the OBC AC input connector.

Check for short of Phase &Neutral,

Phase &Earth, Earth & Neutral pins

between OBC AC input connector and

Vehicle inlet (socket)

Is there continuity b/w

Phase &Neutral, Phase

&Earth, Earth &

Neutral pins?

Replace OBC

Replace the

wiring harness

from vehicle Inlet

to OBC AC input

DTC

s

confirmation:-

On-Board charger

230V AC supply

HV Battery

LV signal connector