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1.5L REVOTORQ BS VI ENGINE

149

F. Just Before Installation

1.

Place valve seat insert in mixture of Methanol

and dry ice for about 20-30 minutes to bring

temperature down to -150ºC.

2.

Heat cylinder head to approximately 80ºC in hot

water bath.

3.

Install valve seat insert in cylinder head bore

quickly by light hammering.

4.

Machine valve seat in cylinder head.

G. Cam Shaft

1.

Check cam shaft run out at 2nd journal by

supporting it on V-block at 1st and 3rd journal.

2.

Check cam shaft journal dimensions. Record

the readings.

3.

Carry out visual inspection of cam shaft for:

Overheating of journals, this is indicated by

bluish/ brown colour.

Deep scoring marks on journals and cam

lobes

Cracks, which should be checked on a

magnetic crack detector.

4.

Check hardness of cam shaft journals and cam

lobes, it should be 45 HRC.

H. Hydraulic Lash Adjuster

Hydraulic Lash Adjuster supports the pivot end of

the rocker arm while automatically controlling the

rocker arm position to keep it in contact with the

camshafts and valve.

The range of the hydraulic lash adjuster

accommodates engine build tolerances; hence no

adjustment is required during engine assembly. It

also compensates for variation that occurs during

the life of the engine.

For information on HLA and inspection refer

Lubrication section.

xi. REMOVAL OF CYLINDER BLOCK SUB-

ASSEMBLIES

1. Remove the crankshaft oil seal.

2. Remove the mounting bolts of the crankshaft oil

seal cover and take out the cover from the case.