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1.5L REVOTORQ BS VI ENGINE

76

PRECAUTIONS

WARNING

To avoid thermal injury, do not touch exhaust

system when the system is hot. Any service on the

exhaust system should be performed when the

system is cool.

At every interval of periodic maintenance service

and when vehicle is raised for other service, check

exhaust system as follows:

Check rubber mountings for damage,

deterioration or out of position.

Keep sufficient clearance between exhaust

system components and underbody.

Check exhaust system for leakage, loose

connection, dent and damage. If bolts or nuts

are loosened, tighten them to the specified

torque.

Check nearby body areas for damage, missing

or mis-positioned part, open seam, hole, loose

connection or any other defect which could

permit exhaust fumes to seep into vehicle.

PRECAUTIONS FOR LNT + CDPF

In the event of following symptoms, drive the vehicle

at slow speed without rapid acceleration.

Engine misfires or runs irregularly, following a

cold start.

A significant loss of power is noticed.

In case MIL lamp remains ON even after

engine has been started.

MAINTENANCE OF LNT + CDPF

Close Coupled Catalytic Converter should be

flushed by giving full throttle (4 to 5 times) in

standing condition of vehicle on daily basis. In

addition to this it is recommended to run the vehicle

at high speeds (80 to 100 kmph) for few km as this

will help to flush the carbon soot deposits from

exhaust system and close coupled catalytic

converter. High speed running of the vehiclemay be

done periodically to avoid chocking of Close

Coupled Catalytic Converter.

AVOID

Push start or tow-starting the vehicle. (Use

jump leads)

Long (not more than 10 seconds) repeat (not

more than 3 times) starting of vehicle.

Investigate the cause for difficulty in starting

and rectify the same.

Long idling (to warm-up) if the engine is

running rough, after a cold start.

Switching "OFF" the ignition when driving

down the hill.

Fuel almost empty.

Pre-Coating/Painting of catalytic converter.

WARNING

Avoid parking of vehicle over inflammable materials,

such as dry leaves; grass etc. as exhaust system is

hot enough to initiate fire.

CAUTION

Ensure exhaust system and catalytic converter

is not blocked and is free from obstruction.

Blockages in the exhaust can create back

pressure, low top speed, poor pick up, black

smoke, carbon build up and low mileage.

Check and ensure EGR Valve & control system

is clean and functioning properly.

Excessive carbon build-up / sticky valve.

Damaged vacuum lines.

All these can keep the ‘EGR’ open when not desired

and vice versa. Either way these can seriously

affect power output of the engine and also the

emission levels.

CAUTION

The Catalytic converter should not be dropped from

a height. If dropped, it should not be used.