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CONTENTS

1. GENERAL INFORMATION..................................................................................................... 1

2. SYSTEM LAYOUT.................................................................................................................. 2

3. BLOCK DIAGRAM OF EPAS SYSTEM.................................................................................. 2

4. TIGHTENING TORQUES........................................................................................................ 3

5. SPECIAL TOOLS ................................................................................................................... 5

6. MAINTENANCE, INSPECTION AND TEST............................................................................ 6

6.1. PRELIMINARY INSPECTION............................................................................................................. 6

6.2. REGULAR MAINTENANCE................................................................................................................ 7

7. ON VEHICLE REPAIRS.......................................................................................................... 9

7.1. STEERING WHEEL REMOVAL ......................................................................................................... 9

7.2. STEERING COLUMN REMOVAL..................................................................................................... 10

7.3. INTERMEDIATE SHAFT REMOVAL ................................................................................................ 11

7.4. RACK & PINION ASSEMBLY REMOVAL ........................................................................................ 12

8. OVERHAULING.................................................................................................................... 14

8.1. DISASSEMBLY OF RACK & PINON ................................................................................................ 15

8.2. PROCEDURE FOR ADJUSTING FREE PLAY/NOISE .................................................................... 17

8.3. OBJ ON-VEHICLE REMOVAL.......................................................................................................... 18

8.4. WHEEL ALIGNMENT........................................................................................................................ 19

8.5. CAMBER ADJUSTMENT.................................................................................................................. 20

9. TROUBLESHOOTING AND DIAGNOSIS............................................................................. 21

10. STEERING ANGLE CALIBRATION ..................................................................................... 25

11. TUNING DATA SELECTION................................................................................................. 28