96 / 924
1.2L REVOTRON ENGINE
85
SPECIAL TOOL
RH Mounting Bracket -
5424 5890 24 02
46. Safely lift the engine with the help of crane and
fix it on overhaul stand.
Engine Installation :
1. Engine installation is generally reverse of
removal. Make certain all hardware is
tightened to appropriate torque specification.
2. Prior to installing the engine, inspect the
condition of the rubber on the engine mounts.
Replace the engine mounts if the rubber is
damaged.
3. Mount the transaxle back onto the engine.
Tighten the bolts with specified torque.
4. Install the starter motor and engine wiring
harness along with its mounting brackets.
5. With the vehicle raised on the vehicle lift hoist,
place the engine underneath the vehicle,
aligned with the engine compartment.
CAUTION
Use care when lowering the vehicle body to
the engine and transaxle assembly. Verify
all the engine and other components will not
make direct contact or vehicle damage will
occur.
6. Slowly and carefully raise engine into engine
bay.
7. Connect the lifting crane to the engine with a
chain / belt. Raise the hoist slightly to apply
lifting tension to the engine.
8. Secure the engine in the vehicle by attaching
the "C", "A" and "B" mounting brackets.
Tighten the mounting bracket hardware at
specified torque.
NOTE
While tightening of B mount, use 12 mm 3
no’s of sockets on consecutive 3 mounting
bolts as shown in fig.
9. With the engine attached to the crane, remove
the support stand.
10. Remove the chain / belt after engine mounts
are secure.
11. Install the left and right driveshaft assemblies.
12. Connect the gearshift linkage, clutch cable to
the engine and transaxle.
13. Connect the engine wiring harness.
14. Connect the cooling system reservoir hoses.
Verify the cooling system drain is closed on
the radiator. Install the cooling system hoses
to the engine, radiator and heater core.
15. To connect the exhaust front pipe tighten the
flange near Catcon and connect at rear end.
16. Install the air filter assembly and intake system