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TRANSAXLE - TA65 Star

42

21. TRANSAXLE ASSEMBLY:

1. Fit clutch release fork shaft. Fit plastic bushes.

Fit lever on clutch release shaft and lock it by

grooved pin.

2. Differential bearing preload adjustment

procedure.

Measure dimension ‘A’ (Distance between top

mating surface of transaxle front half and the

outer differential bearing seat) say 103.7mm in

housing and dimension ‘B’ (Distance between

mating surface of transaxle rear half and the

inner differential bearing seat) say 19mm in

housing for bore 65.088 mm dia.

Place outer races on both differential side

bearings and measure distance between outer

surfaces of these outer races (dimension ‘C’).

Select shim thickness = (A+B) - C to (A+B) -

C+ 0.05 and install the shims against front half

taper roller bearing outer race.

3. Fix the outer race of differential bearing in the

housing (front half) by using drift part no. 2654

5890 3507.

4. Remove sensing wheel using by puller part no.

2651 5890 3506 and rest pad part no. 2702

58902612N.

5. Place the assembly differential in front half

housing.