303 / 924
TRANSAXLE - TA65 Star
41
2. ASSEMBLY:
1. Hold fixture for gear on differential casing on
soft jaw vice.
2. Mount differential housing on fixture part no.
2702 5890 2609 and lock it.
3. Place gear final drive on differential housing.
Tighten the collared bolts (10 nos.) to specified
torque of 8 to 9 mkg.
4. Place both the bevel gear on the differential
housing with spacer.
5. Place another set of idler bevel gear on the
already lifted bevel and rotate by 90° so as to
align the bevel to spider shaft hole.
6. Push the spider into the hole.
7. Check the free play of differential gears. It
should be 0-0.1 mm.
8. If the value of play is not within specifications,
then try with different thickness washer.
9. Assemble the two 15x1.5 thick circlips into the
groove near the ends of spider.
10. Press taper roller bearings using drift part no.
2702 5890 2608 on either side of differential
housing.