ALTROZ SERVICE MANUAL

TRANSAXLE - TA65 Star

19. LAY SHAFT ASSEMBLY:

1. Press cylinder roller bearing on lay shaft by

using drift part no. 2702 5809 2603.

2. Fit the circlip. It should snugly fit.

NOTE:

Circlips are available in different thicknesses.

2.25mm, 2.3mm, 2.35mm, 2.4mm.

3. Place first gear (lay shaft) on lay shaft by

keeping dog teeth upward.

4. Install preselected circlip (

Circlip thickness

should be so selected that there is no axial

play of gear).

5. Place engaging gear (1/2 speed) with circlip

races downward and with slot on engaging gear

on corresponding lug on synchrocone

6. Place the double synchro pack fitted over the

first gear.

7. Place springs (3 nos.) plungers (3nos.) into the

hole in engaging gear (1/2 speed).

8. Place sleeve carrier and steel ball on it and slide

reverse gear/shifter sleeve (1/2 speed) on it with

fork slot in upward position.