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Q501 4 Cylinder MT Application

DTC Troubleshooting Data

Version: 0.1

Date: 21-Sep-2018

Prepared By: Mithi Prasad, Sarang Kulkarni, Manish Gupta

Checked By: Yogesh Jadhav

Approved By: Satish Kumar P

Page: 726 of 1052

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

P0183-15: Fuel Temperature Sensor “A” Circuit High – Fuel temperature sensor (circuit short to battery or open)

Overview:

DTC Description (User Friendly)

Fuel temperature sensor (circuit short to battery or open)

ECU Pin Number

K045, K065

Customer Symptom

No Obvious symptoms. Only lamp indication

Fault Effects (On Vehicle)

-

Lamp Status (If Any)

MIL ON.

Fault Detection Condition (Root cause)

This fault is logged if ECM received voltage from fuel temperature

sensor is greater than 4.936 volts.

Normal Operating Condition

if ECM receives voltage from fuel temperature sensor is in the

range of 0.150 Volts to 4.936 volts

Probable Trouble Area

Wiring Harness connections between the Fuel Temp. Sensor and

EMS ECU

Fuel Temperature Sensor

EMS ECU

Healing Condition

Rectify the error

Clear through diagnostic tool

Ignition OFF & ON

Component Details:

Fuel temperature sensor is NTC resistor which resistance varies according to the fuel temperature i.e. the resistance will

decrease as the fuel temperature increase. Vehicle's fuel temperature sensor is the component that tells your engine

control unit (ECU) to adjust the amount of fuel it injects. When your fuel is warm, it is less dense and it burns more quickly.

On the other hand, when fuel is cold fuel, it is denser and burns slower.

Preliminary Checks:

1. Check whether the customer voice / view about the issue is matching with the fault effects mentioned in above

Table. If yes, go ahead with next steps. If not, check for other DTC’s presence.

2. Check whether other customers report similar complaints earlier. If yes, perform the preliminary checks with

respect to earlier issue closure.

3. Check for damage of pins / back out of pins at ECU connector / Fuel Filter connector. If found, rectify.

4. Check the wiring harness connections between the Fuel Temperature Sensor and EMS ECU.

5. Check whether the fuel filter is damaged or Leakage of fuel happens at every Ignition ON from fuel filter outlet. If

so, confirm that sensor part or its associated WH / Fuel Filter got burnt and replace fuel filter.

Trouble Shooting:

Step Checks

IF YES

IF NO

1

Check the Electrical Continuity between the Fuel

Temperature sensor (WH Connections part of Fuel filter

connector) and EMS ECU. For pin details, refer schematic

section below.

Go to next step

Rectify the wiring

harness

connections as per

the circuit

schematic.

2

Are there any pins damaged at EMS ECU Connector

Replace the

connector or wiring

Go to Next Step