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Q501 4 Cylinder MT Application

DTC Troubleshooting Data

Version: 0.1

Date: 21-Sep-2018

Prepared By: Mithi Prasad, Sarang Kulkarni, Manish Gupta

Checked By: Yogesh Jadhav

Approved By: Satish Kumar P

Page: 423 of 1052

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

Trouble Shooting:

Step Checks

IF YES

IF NO

1.

Is there any rust/oxidization observed on Sensor Terminals.

Clean the Rust or

repair or replace

Go to Step 2.

2.

The error is SET if any one of the following errors are

detected.

1. Only starter relay1 is activated and relay2 is still in open

state.

2. When battery voltage is above certain voltage threshold

8000 volt.

3. When the VSensing feedback signal becomes high.

Establish continuity

by rectifying

harness

connections as per

the circuit

schematic.

Go to Step 3.

3.

Are there any pins damaged at EMS ECU Connector.

Replace the

connector or wiring

Harness.

Go to step 4.

4.

Are there any pins backed out from the EMS ECU

Connector.

Rectify/Replace

Connectors.

Go to Step 5.

5.

Is EMS pin K072, K055, K085 short circuited to

GND/Battery or

Open?

Repair the harness

as per the

schematic.

Go to Step 6.

6.

If fault still persists.

then replace sensor

and if fault still

persists then call

Hotline.

Follow the above

procedure again for

Reconfirmation.

DTC’s confirmation

(checks before handing over vehicle to customer)

:

1. Check the errors at Ignition ON, engine running @ Idle & Fly-up with different vehicle speeds also.

2. If error present, then rectify the errors.

3. Confirm that there is no error logged in EMS before handing over vehicle to customer.