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12. Ensure that all the spiral pins are pressed
properly.
13. Apply liquid gasket (Anabond 90 or 3 bond
12S00) with proper bead size on front half /
interface.
14. Assemble the housing (rear half) on lay shaft
input shaft and shifter shaft and tap it gently
and uniformly so that it gets located on lay
shaft and input shaft bearing.
15. Fix the housing (rear half) and tighten the
flanged mounting bolts to specified torque.
16. Place lock plates of lay shaft bearing and
input shaft bearing and fix them by allen
screws. Tap the shaft in either direction if
required.
17. Place spacer on lay shaft.
18. Put input shaft 5th gear on input shaft.
NOTE:
Ensure ground face (5th gear I/S) towards the
bearing face.
19. Put conical washer and lock nut on input
shaft.
20. Place 5th gear assembly (lay shaft) with bush
and needle cage and synchro pack (5/R)
along with shifter fork (5th gear) on shifter
sleeve. Locate shaft hole on shifter fork to
shifter shaft.
21. Lock the shifter fork on shifter shaft by spiral
pin.
22. Place lock plate on lay shaft 5th gear
assembly
23. Fix lock nut on lay shaft.
24. Lock the input shaft from below. Engage any
one of the gears.
25. Tighten the lock nuts on both lay shaft and
input shaft by giving torque of 12.3-16.7 mkg.
26. Stake the collar of both lock nuts on lay haft
and input shaft.
27. Check the correct positioning of shifter shaft
by moving gear shifter shaft assembly in
neutral. Assemble the speedo sensor back on
the rear housing.
28. Place assembly rear cover with liquid gasket
on housing (rear half) and fix it by assembly
hex screws (3Nos.).
29. Tighten the screws to specified torque.
NOTE:
Clean the front half and rear half interfaces/ so
that no cured and dried liquid gasket remained are
left on the machined surfaces.
30. Unlock the input shaft from below.
31. Fix reverse light switch on housing (rear half),
Fix magnetic drain and filter plugs with new
washers.
32. Fix the C-mount bracket on the gear box front
housing.
33. Fix the B-mount bracket in the correct
orientation.
34. Unscrew 3 mounting bolts (M8) and dismount
the transaxle assembly from adaptor plate on
work sand.