HEXA

TOD

4. Install the clutch coil assembly inside the cover

and tighten three nuts.

NOTE

Before assembly, check the clutch coil for its

proper functioning by checking the resistance

value.

The coil resistance should be in the range of 2.375

to 2.625 Ohms at 25º C.

5. Apply 1.6 mm bead of LOCTITE RTV 598HB to

the transfer case-mounting surface. For

installation of cover, align the cover with

transfer case. Do not use excessive force.

6. Install the cover onto the case and tighten 15

bolts positioning identification tag.

7. Install the bracket

(3)

to the cover along with

the “J clip”

(2)

and tighten two bolts

(1)

8. Push the strip of the clutch coil connector

upwards and press the coil terminal into the

connector.

9. Lock the connector on to the bracket.