HEXA

CLUTCH

3.1.2.2. REGULAR MAINTENANCE

A. CLUTCH SWITCH ADJUSTMENT

1. Place the clutch pedal in the released position.

2. Loosen Hex. FL Nut (M8) of magnet

3. Adjust the magnet till the gap between the

clutch sensor and magnet holder is 2±0.2mm.

(Refer Fig-3)



NOTE



Ensure there is 2±0.2 mm gap between clutch

sensor and magnet holder.

Fig-3



Check for switch in pressed condition after

setting the above gap

After confirming the gap, tighten the Hex FL Nut

(M8) with tightening torque 11-13 Nm.

B. CLUTCH BLEEDING PROCEDURE



CAUTION



Use only DOT-4 fluid.



NOTE



Whenever Clutch master Cylinder/ Concentric

Slave Cylinder /clutch hose/ pressure line tube

has to be removed or if the clutch pedal is

spongy, bleed the system.

1. Remove the stone guard for access of bleeding

valve (hydraulic adapter) from the vehicle.

2. Clean the external areas of the hydraulic

adapter and remove the dust cap from the

hydraulic adapter bleeding connection.

3. Connect the bleed pipe to the hydraulic adapter

bleeding connection.

4. Place the other end of bleed pipe in a clean

container which should be at a lower level than

the slave cylinder and ensure that the hose is

submerged in the clutch fluid.

5. Fill the clutch fluid reservoir to its max level.

6. Press the clutch pedal slowly throughout its

stroke and hold it pressed to its extreme

position.



NOTE



During bleeding process keep a watch on fluid

level in reservoir and top up if the level falls

below the maximum mark.