ENGINE
89
14. Remove CC (Close couple catalytic
converter) assembly
.(For procedure refer
CCC removal in exhaust system section)
15.
Relieve the fuel pressure. (For procedure
refer maintenance section in fuel system.)
16. Disconnect the fuel line between fuel filter to
HP pump and return line from HP pump.
17. Drain the Power steering Oil at the Power
steering pump and pipe connecter to Steering
RAP. Refer
Steering
section.
18. Remove the starter motor. Refer
Electrical
section.
19. Support the Gearbox from below.
20. Hook the engine at the lifting hooks provided.
21. Raise the crane till the chains are in tension.
22.Loosen and remove the Clutch house
mounting bolts,
(For procedure, refer Gearbox
removal in Gearbox section.)
23.Loosen and remove the RH engine mount by
approaching from top (Access provided after
removing Air filter).
24. Loosen and remove the LH engine mount by
reaching out beyond the suspension tower on
the inner side of the frame, when approached
from the LH wheel arch
(Access provided by
removal of LH front wheel and Wheel arch
inner liner).
25. Slowly lift the Engine out of the engine
compartment.
CAUTION
While lifting the engine out from the engine
bay take extra care to avoid the suspended
engine hitting the windshield bottom..
Fitment :
For fitment follow the reverse order of removal.
Tighten the following fasteners to the
recommended torque.
i) Refrigerant lines on compressor.
ii) Engine mounts
iii) Exhaust pipe joints & CC Assembly
iv) Clutch house mounting bolts.
v) Starter motor.




