1135 / 1906
BRAKES
TABLE OF CONTENTS
1.1 GENERAL INFORMATION..................................................................................................... 1
A. SPECIFICATIONS .............................................................................................................. 1
B. SYSTEM SCHEMATICS ..................................................................................................... 2
C. SYSTEM
L
AYOUT............................................................................................................... 3
C. TIGHTENING TORQUES.................................................................................................... 4
1.2 GENERAL SYMTOMS DIAGNOSIS ....................................................................................... 6
1.3 MAINTENANCE, INSPECTION AND TEST ............................................................................ 7
A. PRELIMINARY
INSPECTION ............................................................................................. 8
i. Front Brake And Rear Brake
8
ii. Parking Brake
8
iii. Brake Hoses And Lines :
8
iv. Road Test :
8
B. REGULAR MAINTAENANCE.............................................................................................. 9
i.
Brake Bleeding Procedure
9
ii.
ABS SECONDARY CIRCUIT BLEEDING PROCEDURE
(USING DIAGNOSTIC TOOL)
10
iii.
CALIPER PAD REPLACEMENT
15
iv.
PARKING BRAKE ADJUSTMENT
16
v.
BRAKE FLUID DRAINING PROCEDURE
17
vi. BRAKE LIGHT SWITCH ADJUSTMENT
18
vii. BOOSTER FILTER REPLACEMENT
19
viii. GREASING
20
ix. DISC RUN-OUT MEASUREMENT PROCEDURE
21
C. ON VEHICLE REPAIRS .................................................................................................... 21
i.
CALIPER ASSEMBLY WITH CARRIER
21
ii.
BRAKE DISC
22
iii.
PARKING BRAKE
25
iv.
BRAKE PEDAL
28
v.
VACUUM TANK AND VACUUM LINES
31