520 / 1863
ENGINE
88
1.7 ENGINE
ON
VEHICLE
SERVICE
PROCEDURE :
A. Engine Removal :
1. Remove the engine cover.
2. Disconnect the battery connections
(First
negative terminal and then positive terminal)
and remove the battery.
Refer ‘Battery
removal’ in
Electrical
section.
3. Disconnect the Engine ECU connector.
4. Remove the following components referring to
their respective section in this order.
a.
Bonnet – Body.
b.
Wiper arms – Electrical.
c.
Leaf screen – Body.
d.
Wiper Motor – Electrical.
e.
Plenum cover – Body.
f.
Plenum Bracket –Body.
g.
Bonnet Latch and bracket.
h.
Power steering reservoir (refer steering
section)
5. Drain the coolant and remove the Radiator
along with Condenser, Fan Shroud and
header tank.
(For procedure refer Radiator
removal in cooling system section)
.
6. Remove Air filter assembly.
(For procedure
refer Air filter assembly removal)
.
7. Disconnect the hose from the throttle adaptor
end which is connected to the intercooler.
8. Remove the Front Anti-roll bar.
(For procedure
refer suspension section).
9.
Recover the refrigerant from AC system using
suitable
equipment’s.
(Refer
regular
maintenance section in HVAC).
10. Disconnect the refrigerant lines
(Low pressure
line)
and
(High pressure line)
of the AC
Compressor.
(Follow
the
necessary
instructions).
11. Disconnect the heater lines.
(Follow the
necessary instructions).
12. Disconnect the vacuum lines from vacuum
pump to Brake booster side “T” Connector on
the fire wall and from vacuum solenoid valve
to NRV on the firewall.
13. Disconnect the Exhaust front pipe at CCC
end.