1067 / 1863
REAR AXLE
18
13.5 OVERHAULING
A. PRECAUTIONS
1. Do not reuse the oil seals.
2. Do not reuse the ring gear bolts.
3. Use of special tool is necessary wherever
specified.
4. The use of non-original equipment for
replacement of a part is not recommended as
their use may cause unit Failure and/ or affect
vehicle safety.
5. Do not mix the new gears with old gears as
this may results in uneven wear and short gear
life.
B. DISMANTLING
INSPECTION
AND
ASSEMBLY
I AXLE SHAFT
DISMANTLING
1. Remove the axle shaft from the rear axle
beam.
(For removal refer axle shaft refer axle
shaft removal procedure in on vehicle repairs
section.)
2. Mount the axle shaft assembly on the stand.
NOTE
Ensure Cleanliness of the stand and is damage
free. Dent on the stand may damage the axle
shaft flange and in turn results in incorrect brake
disc run out.
3. Install the axle shaft bearing puller
(Part No.
287058903505)
on axle shaft assembly as
shown in figure and remove the toner ring.
(Toner Ring Removal Special Tool)
4. Straighten the bent lock washer into Lock Nut
with the help of screw driver.
5. Install locknut removal adaptor
(Part No.
287058903504)
on lock nut and using a socket
remove the Lock Nut.
6. Remove the lock washer and thrust washer
from axle shaft.
NOTE
Use new lock washer while reassembly of axle
shaft.
7. Again Install the bearing puller
(Part No.
287058903505)
on axle shaft, and lock the
legs of puller under the bearing holder flange
securely to remove the bearing holder
assembly.