ZEST/BOLT

ENGINE 1.3L QUADRAJET (90PS)

1. Drain fuel tank into an approved container refer

procedure as mentioned in fuel tank removal.

2. Ensure that the car is parked on level surface.

3. Add less than 6 liter of fuel and turn the ignition

switch ON.

4. The low fuel warning light should come on within 2

sec.

a) If light comes on go to step 5.

b) If light does not come ON or only comes ON dimly

check wiring. If OK, remove combination meter

and check bulb. If bulb is OK, replace fuel level

sensor.

5. Add fuel so that the total fuel will be more than 8

lit and check that the light goes OFF.

a) If light does not go OFF, check for short circuit in

the wiring harness. If no short circuit, replace fuel

level sensor.

b) If light goes OFF, turn the key OFF. Test is

complete.

E. FUEL LEVEL WARNING LIGHT :

REMOVAL :

1. Check fuel level gauge on dashboard for operation

as follows.

a) Disconnect the Mating Electrical connector on

tank unit under rear seat carpet.

b) Check fuel gauge on cluster, Fuel gauge shows

zero (empty) with ignition ON.

c) By shorting the two wires of sender electrical

connector, the fuel gauge will show full.

d) If needle does not show full, check fuse, wiring

harness, wiring connector and fuel level gauge

(Dash board).

e) Replace and retest.

CAUTION :

If gauge needle shows full with reconnected wires,

check Suction unit Pump gauge unit.