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38

BRAKES

1.

FUNCTION :

To provide power assistance by boosting up

mechanical effort applied at the brake pedal

on the hydraulic master cylinder attached to it,

using vacuum. The vacuum brake valve

operates on the pressure difference between

vacuum and atmospheric air.

2.

DESCRIPTION (Fig. 41):

This assembly is installed between the brake

pedal and the master cylinder. Employing the

pressure difference between the vacuum

developed by the vacuum pump and

atmospheric pressure, the vacuum brake valve

amplifies the input force on the brake pedal

resulting in more effective braking

performance. The servomechanism, which

converts this input force into braking force, is

a rubber reaction disc type balancing system.

3.

CONSTRUCTION (Fig. 41 & 42):

The assembly mainly consists of two

diaphragms, sheet metal pressed front and

rear housings, cover, valve body, operating rod

Fig. 41

Fig. 42

assembly, push rod, key and rubber reaction

disc. The 9” diaphragm’s outer bead is clamped

between the front and rear housing and its inner

bead is mounted on the valve body. The 8”

diaphragm’s outer bead is clamped between

front housing and cover and its inner bead is