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4 DLT ENGINE
CONTENTS
Sr. No.
Description
Page No.
1.
Technical specification
7
2.
Schematic circuits of various systems on engine
8
a) Lubrication system
8
b) Cooling system
8
c) Fuel system
9
d) EGR system
9
e) Engine Breathing System / Oil separator sectional view 10
3.
Viscous fan drive
11
4.
Special tools
12
5.
Preliminary inspection of engine
13
6.
Removal of engine from vehicle
15
7.
Engine dismantling procedure
17
8.
Checking viscous fan drive
18
9.
Cylinder head dismantling
30
10.
Tightening torques
32
11.
Repair data
34
12.
Inspection and cleaning
40
13.
Service instruction for aluminium radiators
42
14.
Cylinder Block assembly
44
15.
Removal, installation and machining of cylinder liner
47
16.
Engine assembly procedure
63
17.
FIP timing setting procedure (MICO)
74
18.
Fuel injection equipment schematic layout & function (LUCAS) 78
a) Lucas DPC FIP - Hydraulic Circuit
79
b) Lucas FIP Euro - III
80
c) Lucas DPC FIP - Feautres
81
d) Air Venting
82
e) Idle Speed Setting
83
f) Antistall Setting
84
g) Fault Diagnosis fuel injection system
85
h) Fault Diagnosis injectors
86
i) Fault Diagnosis smoke
87
19.
FIP Timing Setting Procedure (LUCAS)
88
20.
Fuel Tank & Hoses
90
21.
Turbocharger
98
22.
Exhaust system
99
23.
EGR system (For Euro III)
101
Catalytic converter care & maintenance
101
24.
Accelerator Cable
104
25.
Engine testing
106
26.
Trouble Shooting
107
Engine
4 DLT