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CLUTCH
10. SLAVE CYLINDER
10A. DISMANTLING OF SLAVE CYLINDER
(Fig.8)
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Remove circlip (4) and washer (2).
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Remove dust cover (3).
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Remove plunger (5) with gland seals and plunger
spring (7) from body by lightly tapping it on
wooden block.
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Remove gland seals from plunger.
10B. INSPECTION AND ASSEMBLY OF SLAVE
CYLINDER
(Fig.8)
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Examine bore of body. If it is not score, ridged or
corroded do not replace. If there is doubt about
condition of bore, then it should be replaced with
new slave cylinder assembly. Even otherwise if
the clearance between the plunger &bore exceeds
0.13 mm. the assembly should be replaced.
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Examine plunger for rust, burrs, and ridges,
Replace if necessary.
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Fit new gland seals on plunger such that it fits
squarely in plunger groove.
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Fit small end diameter of spring to plunger.
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Lubricate bore of body with brake fluid and dip
plunger assembly in it. Insert plunger assembly
into bore with bigger end diameter of spring
leading.
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Fit washer over push rod and place it over plunger
as shown. Fit circlip.
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Check condition of dust cover. If necessary
replace.
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Slide dust cover over body.
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Ensure the push rod length from the slave cylinder
mounting face is as shown in sketch.
11. INSTALLATION OF CLUTCH ACTUATION
MECHANISM
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Install clutch pedal bush if removed earlier,
using suitable drift.
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Locate clutch pedal in the mounting bracket
properly and insert hex bolt.
Note
Smear oil on inside surface of clutch pedal bush
while assembling.
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Fit and tighten two hex nuts with clutch pedal
mounting bolt. Ensure free movement of lever
after tightening.
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Locate clutch actuationmechanismproperly.Push
the eye end and fit it on the mounting pin at clutch
pedal carefully. Install washer and split pin and
bend the split pin.
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Mount slave cylinder on clutch housing. Make
sure that push rod end is properly located at
clutch fork seat.
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Ensure that bleeding screw of slave cylinder is
at top. Tighten slave cylinder mounting nuts.
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Install master cylinder on fire wall and tighten its
mounting screws.
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Install push rod fork and clutch pedal. Insert
clevis pin. Install plain washer and lock clevis
pin with split pin.
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Connect pipe connection to slave cylinder.
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Connect pipe connection to master cylinder
properly.