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1.2L REVOTRON ENGINE

49

II. Engine Oil Consumption Test :

Description :

NOTE

Using a weight, grade, or brand of engine

oil other than recommended by TATA

Motors

may

increase

engine

oil

consumption and/or promote engine wear.

Before performing a complete overhaul or

major repair of an engine due to oil loss, first

determine whether the overhaul is

necessary. Locate the cause of the oil loss

by searching for external leaks and internal

combustion problems. Check engine oil

consumption to make certain the amount of

oil lost is greater than normal engine oil

consumption.

Determine engine oil consumption by

measuring the weight or volume of oil,

driving a predetermined distance, and then

measuring the oil again. Determining oil loss

by means of visually checking oil level on the

dipstick is inaccurate.

Test Procedure :

1. Park the vehicle on a flat, level surface and

engage the parking brake.

2. Inspect the engine thoroughly for signs of

external leaks through the cylinder head

cover gasket, crankshaft main seals, Crank

sensor, oil sump gasket, oil pump, oil sump

drain plug, etc. Repair any external leaks.

3. If an external leak is not found, fill the engine

oil sump to capacity so the oil level reading

on the sump dipstick is at the 'MAX' mark.

4. Warm the engine so oil temperature is

approximately 75

0

- 80

0

C and then stop and

soak for few minutes.

5. Place a clean suitable container to empty the

engine oil. Use a scale to determine the

weight of the empty container. Record the

tare weight.

6. Completely drain the engine oil into the

container.

7. Replace and tighten the oil pump drain plug.

8. Weigh the engine oil, drained into the pan

(W1).

9. Refill the engine crankcase sump with the

weighed oil. Use care not to spill any oil as

this will make the test inaccurate.

10. Do not use the container for any other

purpose.

11. Drive the vehicle for approximately 200 or

300 km. A minimum of 30 - 40 km should be

on a highway or other road where a speed of

60 km/h can be maintained. Record the

distance travelled (D).

12. Return the vehicle to the exact location the

oil was previously drained from the engine.

13. Wait for few minutes to cool down the oil.

14. Drain the oil from the engine into the

container used to originally weigh the oil.

Allow the oil to drain completely and use

care not to spill any oil, as this will adversely

affect the test results.

15. Weigh and record the weight of the oil (W2).

16. Calculate and compare oil consumption.

a. Determine the amount of oil consumed

(W3) by subtracting the weight of oil after

the drive from the original oil weight (W1-

W2).

b. Divide the oil consumed by the specific

gravity of oil to determine the volume of

oil consumed, in milliliters (W310.88=C

ml)

c. Divide the volume of oil consumed by the

distance traveled to determine the volume

of oil consumed per kilometer (C ml by

D).

d. Multiply by 1000 to determine the amount

of oil consumed every 1000 km.

e. Compare the actual oil consumed with

the standard oil consumption.

Calculation

W1 - W2 = W3

Divide W3 by 0.88 gm/cm

3

= C

a

ml

Divide C

a

ml by D

Multiply by 1000

Solution

Milliliters consumed per 1000 km