TIAGO

DRIVETRAIN-TA65 Star

CONTENTS

1 PRECAUTION...................................................................................................................................... 1

4.2 SPECIFCICATIONS & TIGHTENING TORQUES ................................................................................. 2

A. CLUTCH........................................................................................................................................... 2

B. TRANSAXLE .................................................................................................................................... 7

C. TIGHTENING TORQUES................................................................................................................. 8

4.3 SPECIAL TOOLS................................................................................................................................. 7

A. CLUTCH........................................................................................................................................... 7

B. TRANSAXLE .................................................................................................................................... 7

4.4 DIAGNOSIS ....................................................................................................................................... 14

A. CLUTCH......................................................................................................................................... 14

B. TRANSAXLE .................................................................................................................................. 17

4.5 MAINTENANCE, ADJUSTMENT & TEST .......................................................................................... 18

A. PRELIMINARY INSPECTION OF CLUTCH .................................................................................... 18

B. DRIVESHAFT................................................................................................................................. 19

4.6 CLUTCH............................................................................................................................................. 21

A. THEORY OF DIAPHRAGM SPRING CLUTCH ............................................................................... 21

B. CONSTRUCTIONAL DETAILS....................................................................................................... 22

C. FACTOR AFFECTING CLUTCH WEAR ......................................................................................... 24

D. CLUTCH CABLE – REMOVAL AND INSPECTION......................................................................... 25

E. CLUTCH SWITCH ADJUSTMENT PROCEDURE .......................................................................... 26

F. REMOVAL OF CLUTCH FROM THE CAR...................................................................................... 26

G. INSTALLATION OF CLUTCH ON THE CAR .................................................................................. 26

H. PROCEDURE FOR CLUTCH ADJUSTMENT................................................................................. 27

4.7 TRANSAXLE...................................................................................................................................... 28

A. GENERAL DISCRIPTION............................................................................................................... 28

B. CUT SECTION OF TRANSAXLE TA 65 STAR ............................................................................... 30

C. CUT SECTION OF TOP COVER ASSEMBLY ................................................................................ 31

D. EXPLODED VIEW OF TRANSAXLE .............................................................................................. 32