SAFARI

GEAR BOX G-76

Fit the snap ring on the shifter sleeve.

Ref Fig. 80

Fig. 80

Place the outer synchro cone, intermediate synchro

cone and inner synchro cone on the shifter sleeve in

the opposite direction of the previous synchro cones.

Insert the needle roller cage.

Slide the 2nd speed gear assembly on the engaging

gear and shifter sleeve. Ref Fig. 81

Locate 3 mm Dia. locking ball at seat on main shaft

with help of grease. Slide spacer, aligning notch with

the locking ball. Ensure that oil pocket over the spacer

is facing upwards i.e. towards 3rd gear. Ref Fig. 82

Fig. 81

Fig. 82