SAFARI

TRANSFER CASE

Breather, Input Shaft and Carrier

Refer fig. 25&26

Place the planet carrier assembly on a work bench

such that the retaining ring’s mounting groove faces

upward.

Install the sun gear with the hub end up into the planet

carrier assembly. Rotate the sun gear to make sure

that gears are fully meshed.

Align the tabs and install the thrust plate into the planet

carrier assembly.

Install the retaining ring to the planet carrier

assembly.

Press the needle bearing and then the new sleeve

bearing into the input shaft assembly.

Fig. 26

Install the planet carrier assembly onto the input shaft

and install the thrust washer. Press the bearing over

input shaft.

72. STUD

73. BOLT

74. ADAPTER ASSY

75. SNAP RING

76. OIL SEAL

77. SPIROL PIN

78. FRONT ADAPTER

79. RETAINING RING

80. BEARING

81. INPUT SHAFT ASSY

82. SLEEVE BEARING

83. NEEDLE BEARING

84. INPUT SHAFT

85. THRUST WASHER

86. GEAR CARRIER ASSY

87. RETAINING RING

88. THRUST PALET

89. SUN GEAR

90. PLANET CARRIER ASSY

98. BREATHER

111. TRANSFER CASE

82. SLEEVE BEARING

83. NEEDLE BEARING

84. INPUT SHAFT

Fig. 25

Fig. 26