SAFARI

TRANSFER CASE

45.

SHAFT & PUMP ASSY

49.

HOSE CLAMP

50.

HOSE COUPLING

51.

PUMP ASSEMBLY

54.

FRONT PUMP COVER

55.

OUTPUT SHAFT

56.

STRAINER

57. REDUCTIONHUB

58. SHIFT FORK FACING

59. REDUCTION SHIFT FORK

ASSY

Drive Chain

Fig. 10

Remove snap ring and spacer from the output shaft.

Remove drive chain, driven sprocket and drive

sprocket from the output shaft.

Separate the chain and sprocket when removing the

assembly.

Gerotor Pump Assembly

Fig. 11

Loosen the hose clamp and remove the hose

coupling from the pump housing.

Remove hose clamp hose coupling and strainer.

Slide the Gerotor pump off the output shaft and

remove the output shaft.

Separate the pump and output shaft.

Reduction Shift Parts

Fig. 12

Remove the reduction hub and reduction fork

assembly from the case.

Remove the two shift fork facings form the shift fork

assembly.

Front Output Assembly

Fig. 13

Holding the end yoke with yoke holder, remove the

nut and washer and then remove the end yoke and

seal.

Separate the end yoke and deflector and remove the

output shaft.

40. SNAP RING

41. SPACER

42. DRIVE SPROCKET

43. DRIVEN SPROCKET

44. DRIVE CHAIN

55. OUTPUT SHAFT (REAR)

71. OUTPUT SHAFT

(FRONT)

Fig. 10

Fig. 11

Fig. 12

Fig. 13

65.

NUT

66.

WASHER

67.

SEAL

68.

YOKE ASSY

69.

DEFLECTOR

70.

YOKE

71.

OUTPUT SHAFT (FRONT)

111.

TRANSFER CASE