SAFARI

GEAR BOX G-76

Remove the two nuts and bolts between the gearbox

rear case cover and rubber mounting on the cross

member.

Remove the two nuts between the cross member and

the rubber mounting.

For 4x4 vehicles

Disconnect extension arm support bracket form

transfer case housing.

Disconnect electrical connector of electrical shift motor

and speed sensor.

Disconnect electrical connector of vehicle speed

sensor, in case of petrol engine.

Disconnect front and rear propeller shaft from transfer

case end.

Slide the propeller shaft side ways.

Remove circlip from both ends of shift link and take it

out along with Teflon washers.

Remove circlip and take out pin along with Teflon

washers to disconnect extension armbracket. Remove

extension arm assembly.

Disconnect and remove clutch slave cylinder from

clutch housing.

Disconnect Speedo cable and connector from reverse

indicator switch.

Remove clutch housing front sheet metal cover.

Loosen and remove clutch housing mounting bolts.

Loosen and remove gear box adapter housing support

- Rear mounting bolts. (4x2) / adapter housing (4x4).

Lift the gear box (4x2) / transfer case, gear box

assembly (4x4) from rear and support the engine

suitably.

Remove cross member supporting gear box, from the

chassis.

Pull out gear box (4x2) / gear box along with transfer

case (4x4) to disengage drive shaft from the clutch

plate splines.

Lower the assembly carefully.

Loosen the adaptor housing bolts and separate gear

box and transfer case. (4x4)

Fig. 10

Fig. 11