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TRANSAXLE
TABLE OF CONTENTS
1
GENERAL INFORMATION....................................................................................................1
A. TECHNICAL SPECIFICATIONS .........................................................................................1
B. PRECAUTIONS..................................................................................................................2
C. TIGHTENING TORQUES ...................................................................................................3
D. SPECIAL TOOLS...............................................................................................................6
E. GENERAL SYMPTOMS AND DIAGNOSIS......................................................................10
F. TRANSAXLE OIL REPLACEMENT...................................................................................11
2.
OVERHAULING
(
EXPLODED VIEWS
)
................................................................................10
A. TRANSAXLE HOUSING ..................................................................................................12
B. INPUT SHAFT AND LAY SHAFT ....................................................................................13
C. SHIFTER SHAFT AND SHIFTER SLEEVE ....................................................................14
D. DIFFERENTIAL ................................................................................................................15
E. TOP COVER ASSEMBLY ................................................................................................16
F. SHIFTER LINKAGE .........................................................................................................17
3.
COMPONENT IDENTIFICATION...........................................................................................19
A. SHIFTER SHAFTS...........................................................................................................19
B. SHIFTER FORKS (DOGS) ...............................................................................................19
C. SHIFTER SLEEVE ...........................................................................................................20
4.
REMOVAL OF TRANSAXLE FROM VEHICLE ....................................................................21
5.
TRANSAXLE DISMANTLING...............................................................................................24
6.
INPUT SHAFT ASSEMBLY ..................................................................................................28
7.
LAYSHAFT ASSEMBLY.......................................................................................................33
8.
SHIFTER SHAFT AND SHIFTER FORK...............................................................................39
9.
REVERSE GEAR SHIFTER BRACKET - ASSEMBLY ...................................................40