1026 / 1980
TRANSAXLE (NANO AMT)
82
03. Fifth and Reverse gear shifter sleeve:
NOTE:
The synchro cone and engaging gear
assembly are interchangeable.
PRECAUTIONS:
•
Ensure that the engaging gears are
properly assembled on shafts over respective
circlip.
•
Ensure that the oil seals are free from
dust particles and Smear grease to dust leap.
•
Use special tools for removal and fitment
of transaxle bearings.
•
Ensure proper fitment of shifter sleeve
assembly (sleeve carrier, spring and ball) on
synchro cone and respective shaft.
•
Ensure no damage is done to clutch speed
sensor, vehicle speed sensor during handling.
•
Ensure that the oil is completely drained
before commencing the dismantling procedure.
•
Wherever thread lock gum is used for
fasteners, pre-coated fasteners can be used
alternatively. Do not reuse the pre-coated
fasteners.
Oil Seals:
•
Check the shaft for any dents / grooves /
machine leads while fitting a new oil seal. The
area falling under the lip should be free from any
dents / marks / grooves.
•
Light lubrication of the lip before assembly
is recommended.
•
Seal should be held on the outside only and not
by putting the finger through the lid.
•
If there are splines / keys on the shaft, they
should be covered and care should be taken not
to rub the lip while inserting the shaft.
•
In case a groove / marking of the earlier seal
is found, then change the current position of the
seal so that the lip does not shift on the groove.
•
Care should be taken to fit the seal without
any skewness. Use of drifts to assemble
them is recommended.
•
If for some reason, the oil seal is removed from
the existing position either for repair or
replacement of any other component, the oil
seal should not be reused.